1, Equipment main technical parameters

Production speed: 2.5s/time, take 650mm as example

Each blanking quantity:2pcs

Single time feeding length: 100-900mm；

(one time feeding, if cutting long tube, can adopt two times feeding or repeat feeding and cutting) Aluminum flat tube wall thickness: 1-3mm；

Aluminum flat tube width：10-50mm；

Blanking length: 100mm  above flat tube straightening precision: length direction: ±0.2mm

Width direction:±0.04/850mm；

Thickness direction:  ±0.02mm/850mm；

Replace coil time: ?3 minutes

Change the width processing time: ?15 minutes

Replace cutting tool time: ? 5 minutes

Air pressure: 0.6 map above; Total weight: 2.8 T;

Machine Outer dimension: 4000 x 850 x 1300 mm ( feeder occupies  an area about 15 meters); Decoiler outer dimension (about) : 1400 x 1300 x 1800 mm (2 sets);

 

2,Suitable material:

Flat tube material: W10-50mm

By replacing aligning wheel and reach thickness 1.2-3mm (When delivery, single set of 1.8 mm - 2 mm aligning wheel）

（1）Applicable coil:

        Max outer dia Φ1200mm

        Inner dia: Φ450-500mm Width ：W300-W350mm； Weight：max450kg

(2)Blanking lenth：100-900mm/one time feeding

(3)blanking speed:  45pcs/min:(L=500mm)；

(4)blanking length precision：<0.1mm:(L=500mm)；

(5)Straightened flat tube Section: Thickness tolerance :±0.02mm Width tolerance:  ±0.04mm

(6)Straightened length section precision: Longitudinal bending tolerance ±0.4mm/800mm； Lateral bending tolerance ±0.8mm/800mm；

(7)Equipment rate：3.5KW；

(8)Power Voltage；AC220V  50HZ 50A；

(9)Equipment covers an area of：16000mm（L）-18000（W）mm

 

3, Equipment constitutes detail

(1)Decoiler -2sets

(2) Straightening device   (lengthways) -1set

(3) Straightening device   (crosswise)- 2sets

(4) clamping device -2sets

(5) cutting device -1set

(6) machine main body- 1set

(7)material table- 1set

 

4, Machine main parts

(1)decoiler

Size: Φ1800*1700（H）mm

Coil inner dia：450 mm -500 mm；

Width:300-330 mm; Loading capacity:300kg。

 

 

(2) Straightening device   (lengthways)

Structure: roller leveling alignment, in width and length direction

Change ways: the school R (thickness) different flat tube, only need to change gear, do not need to adjust the height, : in R (thickness) is the same and the different width of flat tube, simply adjusting straightening device width. Change, adjustment should be convenient. Fast.

Leveling straightening device arrangement order: gatherer, thickness straightening, leveling, thickness alignment, width alignment, alignment;

 

(3) Feeding device;

Feeding device, adopt servo motor drive big lead ball screw, feed speed is high, and with high feed precision.

Feed speed: 600 mm/s.

Feed precision: servo control 0.1 mm.

Component configuration:  Delta servo motor and servo system

 

(4)Clamping device

Structure: adopting the cylinder push plate to realize clamping, each flat tube is clamped by different cylinder.

Component: Cylinder

 

(5) Cutting device

Structure: cylinder clamping flat tube, the pneumatic hob, Component: Taiwan TBI company linear guide device.

 

(6) Machine main body

Including: Delta touch screen

 

5, Material along with machine

(1), cutting tool 8pcs

(2), synchronization belt 1pc

(3), Tool 1set